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HIGH RELIABILITY METAL FABRICATION & MACHINING

ISO 9001 : 2015 Certified

Mainstay specializes in improving the financial impact of manufacturing companies outsourced metal spend.

We are a high-reliability metal fabrication & machining organization with a focus on providing inventory reductions, cash flow improvements and positive line uptimes.

Inventory Reduction of 26.8%

INVENTORY REDUCTION

Mainstay helps clients by delivering quantities for your planned consumption – not to fill your warehouse to cover poor vendor performance.

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Metal Spend Cash Flow Improvement of 56 Days Over 12 Months

CASH FLOW IMPROVEMENTS

Mainstay helps clients by investing and managing inventory for them, relieving the client and assuming the risk.

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9.4% Production Line Uptime Improvements

PRODUCTION LINE UPTIME

Mainstay helps clients by ensuring an external reject rate is less than ¾% reducing your downtime due to poor supplier quality.

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READY TO ELIMINATE WASTE, IMPROVE EFFICIENCY AND REDUCE COST?

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A Mainstay of reliable delivery, consistent production, a culture of efficiency and continuous improvement.

Worth more than the painful investment of changing vendors.

Guaranteed.

  • Fabrication
  • Metal Fabrication
  • Laser Cutting
  • Plasma Cutting
  • CNC Forming
  • CNC Punching
  • Production Welding
  • Machining
  • CNC Machining
  • CNC Turning
  • Honing
  • CNC Milling
  • Grinding
  • Assemblies
  • Swiss Turning

WHAT WE DO


METAL COMPONENTS

Laser Cutting

Mainstay offers exceptional laser cutting services, specializing in mild steel, stainless steel, and aluminum materials. We pride ourselves on continuously improving our fabrication capabilities to maximize efficiency and productivity.

To keep up with new demands, we replace or add laser-cutting equipment every three years. Most recently, we invested in a new Trumpf Fiber Laser Cutting Machine with BrightLine Fiber function. The machine has increased our cutting capability and our capacity as relates to cutting.

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Plasma Cutting

An alternative to laser cutting, a plasma cutter can cut some materials that a laser cutter should not, such as highly reflective metals. The plasma machine also cuts thicker material faster at a reduced cost.

Mainstay uses a KOMATSU TFP 3051 high definition plasma cutting system. It operates by blowing inert gas at a high rate out of a nozzle. It creates an electrical arc which changes the gas to plasma. The plasma melts the material and moves as the molten metal is blown away from the cut.

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CNC Forming

Mainstay's CNC press brakes include various tonnage and tooling selections, ensuring flexibility in all bending operations. Our in-house tooling capabilities allow us to bend parts from the thinnest of materials to thick plates with absolute precision.

With machines such as the SafanDarley electric press brake machine and our Trumpf Press Brakes, we are equipped with the latest technology to ensure flexibility, consistency, and more efficient setup and work time.

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CNC Punching

Using specialized equipment and software, Mainstay offers exceptional CNC punching services for a variety of needs and specifications. Our Trumpf TC500R CNC punching center quickly and efficiently provides multiple punching, marking, and embossing services.

For performing automated tool sharpening, our Trumpf Quicksharp Punch Tool Sharpener delivers high accuracy in its punching operation. It also taps holes without operator intervention.

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Production Welding

Every job has different needs, that’s why Mainstay uses the most effective production welding methods. These include MIG (metal inert gas), TIG (tungsten inert gas), and resistance welding.

This variety allows us to accommodate many types of metals in our work. With these methods, we are able to be more efficient by using the right equipment and right process for your job.

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CNC Machining

Mainstay uses the latest technology to provide CNC machining needs. With top-of-the-line equipment and software, we can reduce programming time while optimizing the tool paths and cutting parameters.

We have five machines to provide a wide variety of CNC machining jobs. One of those machines, the Mazak VTC-300C, can accommodate large-scale production needs. Our fleet also includes Okuma, Citizen, and Haas equipment.

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CNC Turning

CNC turning is a cost-effective way to create desired parts. Mainstay's CNC turning capabilities include everything from providing quality prototypes to completing production quantities.

With a variety of customers, we are able to produce complex machine parts efficiently to meet a variety of applications.

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Honing

The honing process provides ultimate precision by scrubbing an abrasive stone along a controlled path. Honing can improve the geometric form of a surface which allows for a more precise fit.

Mainstay's honing processes work with such precision that excessive calibration is not needed. The honed component will often have an accuracy that exceeds the tool used to create it.

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CNC Milling

CNC milling is similar to drilling and cutting, but allows for greater precision than other machines. A milling machine can move along multiple axes to create a variety of shapes.

From prototypes to parts for short-run production, Mainstay's CNC milling services accommodate a wide range of manufacturing needs.

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Grinding

Grinding is an essential part of metal processing. Metal grinding is used to clean up rough edges after cutting, sawing, or welding.

Mainstay’s grinding machines can accommodate a wide range of specifications, including prototypes, tooling, and low-to-medium volume production. These machines are calibrated regularly to ensure the most precise results.

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Assemblies

Mainstay is a one-stop shop for all of your manufacturing needs. Our full-service assembly allows us to take raw materials and create finished products with a quick turnaround.

Utilizing fabrication and machining capabilities, our assembly services can accommodate a variety of unique needs. Our expertise and efficiency streamline the assembly process to avoid additional costs.

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Swiss Turning

Swiss turning lathes are incredibly efficient and allow for extremely accurate machining. Perfect for the aerospace or medical industries, they can handle tolerances as low as a few tenths of a thousandth of an inch.

No matter the size of the project, Mainstay's Swiss turning service is ideal for parts that require the most intricate precision.

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